SS Engineers & Consultants builds hygienic front-end lines that handle reception, grading, washing, and size reduction for fruits such as mango, guava, tomato, citrus, apple, and berries. Configurable modules—vibratory graders, bubble and brush washers, de-stoners, air knives, and inspection conveyors—remove soil, stems, stones, and foreign matter while protecting delicate skins.

Our crushers and millers provide gentle yet effective comminution to prepare feed for pulpers and enzymatic treatment. SS304/316L contact parts, crevice-free frames, and quick-release belts support rapid sanitation and allergen changeovers. Inline flow, temperature, and turbidity monitoring enhances traceability and audit readiness across export markets.

High-throughput single and twin-stage pulpers separate skins, seeds, and fiber to produce clean puree. Our refiners with interchangeable screens achieve desired Brix and texture, while low-shear design preserves natural color and aroma. For tomato and mango, optional de-aerators stabilize viscosity and reduce oxidative browning.

All units feature CIP-able housings, hygienic seals, and tool-less screen changeover for rapid SKU switches. Integrated enzyme dosing and holding systems unlock higher yields where permitted. Batch and continuous configurations interface seamlessly with upstream crushers and downstream pasteurizers through automated manifolds.

SS Engineers & Consultants supplies HTST pasteurizers and UHT/aseptic sterilizers for juices, NFC, concentrates, and purees. Plate or tubular exchangers with product-to-product regeneration minimize energy use; precise holding, automatic divert, and redundant temperature instrumentation ensure process safety.

Systems are fully CIP-integrated with recipe control and batch records for audits. Options include deaeration, homogenization, and inline Brix/viscosity measurement. Our aseptic valve clusters and sterile air/steam barriers support shelf-stable filling into bags, drums, or retail packs, meeting international retailer and private-label expectations.

We integrate aseptic bag-in-drum, bag-in-box, pouch, PET, glass, and Tetra-style compatible filling solutions as required. Servo-driven volumetric fillers, mass-flow meters, and weigh-fill systems deliver high accuracy, while capper/closer modules and inline date coding ensure export-ready packs.

Secondary packaging options include shrink bundling, case packing, and palletizing with full traceability (GS1/QR). Nitrogen dosing or hot-fill/hold processes are configured per product and market. Hygienic conveyors, laminar-flow hoods, and allergen-segregated manifolds help maintain microbiological control.

SS Engineers & Consultants delivers pre-cooling tunnels, blast chillers/freezers, glycol and ammonia-based cold rooms, and insulated process tanks to stabilize juice and puree quality. Dehumidified air handling protects high-Brix concentrates against caking, while energy-efficient compressors and heat recovery lower operating costs.

We design warehouse and staging flows for FIFO/FEFO with racking, dock levelers, and temperature-monitoring systems that integrate into your WMS/ERP. From seasonal fruit intake to finished-goods storage, our cold chain solutions maintain integrity across domestic and export logistics.

Our projects include QA/QC labs tailored for juice and puree production: Brix, pH, acidity, color, viscosity, and microbiology. Calibration programs, reference standards, and retained-sample protocols support compliance with HACCP, ISO 22000/FSSC 22000, and customer audits.

We provide documentation packs—P&IDs, MOC certificates, FAT/SAT, IQ/OQ templates—and PLC/SCADA data capture for batch genealogy and CIP records. Environmental monitoring (air plates/swabs) and allergen validation frameworks ensure consistent export-grade performance for multinational buyers.