SS Engineers & Consultants designs hygienic reception bays for raw milk and whey, complete with tanker unloading, inline filtration, automatic sampling, and plate heat exchanger (PHE) cooling to ≤4 °C. Our insulated balance tanks and SS316L product contact surfaces minimize thermal abuse and ensure product integrity from the first touchpoint.

Vertical and horizontal silos with internal spray-balls, agitators, level transmitters, and load-cell integration deliver stable storage and precise inventory control. Options include duplex cooling jackets, nitrogen blanketing, and segregated manifolds for A/B streams or allergen control. Full traceability is supported through barcode/QR lot mapping and ERP interfaces.

Our multiple-effect falling film evaporators concentrate milk and whey with gentle residence times, preserving functional proteins and flavor. TVR/MVR options reduce energy consumption significantly, while smart deaeration and condensate recovery help sustain low operating costs and a smaller carbon footprint.

The Cylindria pre-concentration and polishing stages (cylindrical bodies with optimized heat transfer) deliver stable solids and viscosity before drying. Sanitary design with fully drainable lines, hygienic pumps, and accessible manways accelerates CIP turnaround and batch changeovers, supporting both large plants and flexible co-packing operations.

SS Engineers & Consultants supplies single-stage and two-stage spray dryers for SMP, WPC/WPI, and specialty dairy powders. Rotary atomizers or high-pressure nozzles deliver tight particle size; integrated fluid-bed sections (two-stage) enable controlled agglomeration for instantization and superior reconstitution.

Air handling units with HEPA intake, chamber insulation, fines return, and bag filters/cyclones ensure high yield and safe operation. Full PLC/SCADA with recipe control, trending, and batch reports simplifies audits and qualification for private label and multinational customers.

Post-drying, powders are conveyed via gentle, closed pneumatic systems to intermediate silos with dehumidified air. Vibratory sifters, metal detection, and inline checkweighers maintain quality, while blenders (ribbon/IBC) enable fortification or SKU-specific functionality.

Primary packaging covers sachets, pouches, and rigid cans; secondary includes cases, shrink bundles, and pallets. Nitrogen flushing and high-barrier films extend shelf life. Serialization (GS1/QR), date coding, and unit-level traceability integrate with WMS/ERP for export-ready compliance.

We integrate high-efficiency steam boilers, hot-water sets, ammonia/glycol chillers, compressed air, and process water systems sized to your line speed and ambient conditions. Heat recovery on evaporators and dryers, VFD-driven pumps, and smart controls reduce energy use and total cost of ownership.

Multi-circuit CIP sets with conductivity, temperature and flow control automate cleaning of silos, evaporators, dryers, and powder routes. Sanitary valves, mix-proof manifolds, and recipe-based cycles standardize hygiene while minimizing chemical and water consumption—supporting sustainable operations and audit readiness.

SS Engineers & Consultants projects are engineered for global compliance, including FSSAI, ISO 22000/FSSC 22000, HACCP, and customer-specific retailer standards. We provide URS mapping, risk assessment, CCP definition, and validation protocols to streamline audits across domestic and export markets.

Documentation packs include P&IDs, material certificates, weld logs, FAT/SAT reports, IQ/OQ templates, and calibration/master sanitation schedules. Our PLC/SCADA stack captures batch genealogy, CIP records, and electronic signatures where required—supporting transparent, audit-ready operations for multinational buyers.