Milk Processing Plant Testimonials

Case Study: Comprehensive Milk Plant Installation for Reputed Dairy Companies in India

Introduction

This case study highlights the stepwise installation of a milk processing plant, showcasing the integration of cutting-edge technology and machinery. The plant encompasses milk reception, refrigeration, pasteurization, packaging (pouch and bottle), utilities like steam boilers, cold rooms, condensing units, CIP systems, and other allied equipment. The project was executed at customer sites for reputed dairy companies across India.

Project Overview:

The project aimed to establish a streamlined and efficient milk processing setup tailored to the client’s production requirements while adhering to industry standards.

Step-by-Step Implementation

1. Milk Reception Dock

Equipment Installed:

=> Milk reception tanks with SS304 construction.
=> Weighing and sampling stations.
=> Milk pumps and transfer lines.

Infrastructure:

=> Hygienic floor drains designed to prevent contamination.
=> Structured utility pipelines for easy maintenance access.

2. Milk Refrigeration System

Equipment Installed:

=> Bulk milk chillers and plate heat exchangers.
=> High-capacity condensing units for rapid cooling.

Infrastructure:

=> Insulated pipelines to minimize energy loss.
=> Floor slopes leading to drains for

3. Pasteurizer Module

Equipment Installed:

=> High-efficiency plate pasteurizers with precise temperature controls.
=> Hot water generation systems integrated with steam boilers.

Infrastructure:

=> InUtility pipelines suspended on structured supports for optimal space utilization.
=> Drains strategically placed for cleaning during CIP cycles.

4. Packaging Section (Pouch and Bottle)

Equipment Installed:

=> Automated pouch packaging machines.
=> Bottle filling and capping systems.
=> Labeling and date-coding units.

Infrastructure:

=> Utility pipelines routed overhead for an efficient workflow.
=> Drainage channels placed at regular intervals for water discharge during cleaning.

5. Utilities and Allied Systems

Key Utilities:

=> Steam Boiler: Provides steam for pasteurization and CIP processes.
=> Cold Room: Maintains low temperatures for finished products.
=> CIP System: Ensures cleanliness and hygiene across all machinery.
=> Condensing Unit: Supports refrigeration requirements.

Infrastructure:

=> Floor trenches for routing pipelines.
=> Well-designed drains for quick disposal of waste and cleaning water.

Structural Design Highlights

Utility Pipeline Structures:

=> Elevated supports to optimize plant floor space.
=> Corrosion-resistant materials for enhanced durability.

Floor Drains:

=> Strategically positioned to prevent water accumulation.
=> Graded slopes for efficient water flow.

Conclusion

The successful installation of this milk processing plant underscores our expertise in delivering end-to-end dairy solutions tailored to our clients’ unique requirements. By combining advanced machinery with meticulously planned infrastructure, we have ensured operational efficiency, hygiene, and sustainability.

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