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Aseptic Sterilization Units

Aseptic sterilization unit with sterile valve cluster, 0.2μm air filters, SIP piping and sterile surge tank — SS Engineers & Consultants

SS Engineers & Consultants Aseptic Sterilization Units provide continuous product sterilization with validated lethality and uncompromising sterility from exchanger outlet to aseptic filler. Systems include sterile valve clusters, 0.2 μm sterile air filters, pressurized sterile envelopes, SIP-able piping, and interfaces to aseptic surge tanks and fillers.

Designed for UHT milk, creams, coffee drinks and sensitive beverages, our units deliver repeatable F0/PU while protecting sensory quality. PLC/HMI controls handle recipe logic, sterile boundary interlocks, differential-pressure monitoring, and complete data logging for HACCP/ISO 22000 compliance. Direct and indirect thermal modules are supported.

Key Features:
  • Sterile valve manifolds with position feedback and leak-detection chambers
  • 0.2 μm sterile air filtration with integrity testing and monitored ΔP
  • SIP-ready design: automated sterilization cycles for product paths and tanks
  • Validated lethality (F0/PU) with precise holding and temperature control
  • Pressurized sterile envelopes and differential-pressure interlocks at boundaries
  • PLC/HMI with recipes, alarms, audit trails, and secure batch data export
  • SS304/SS316 hygienic fabrication, sanitary pumps/instrumentation, drainable geometry
  • Seamless integration to aseptic surge tanks and aseptic fillers
  • Supports direct (infusion/injection) and indirect (tubular/plate) thermal modules

See it in Action

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Engineer a Rock-Solid Aseptic Line

We design sterile boundaries, SIP cycles, and thermal modules around your products and fillers—complete with data integrity and compliance.

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